Exactaform Application Guide
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Exactaform Application Guide |
Starting parameters for 5 Flute Helical Endmills should
be 12,000 to 14,000 RPM and 80 IPM
(machining parameters can then be increased based on edge of part quality
requirements)
Starting parameters for 9 Flute Endmills should be 12,000 to 14,000
RPM and 60 IPM
(machining parameters can then be increased based on edge of part quality
requirements)
Starting parameters for PCD Drills should be 3000 RPM at 2 1/2 IPM
Refurbishing Costs (3 week turnaround plus $100 shipping)
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Refurbishing |
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Part# |
A |
B |
C |
D |
Z |
Radius |
Relap Only |
Retip & Rework |
|
EX 9276 |
0.125" |
0.250" |
0.750" |
3.000" |
2 * |
0.015" |
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EX 9277 |
0.1875" |
0.250" |
0.750" |
3.000" |
2 * |
0.015" |
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EX 9278 |
0.250" |
0.375" |
1.250" |
4.000" |
2 * |
0.015" |
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EX 9279 |
0.3125" |
0.500" |
1.250" |
4.000" |
2 * |
0.015" |
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EX 9280 |
0.375" |
0.500" |
1.250" |
4.000" |
2 * |
0.015" |
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EX 9281 |
0.500" |
0.563" |
1.250" |
4.000" |
2 * |
0.015" |
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EX 9157 |
0.500"
|
0.600" | 1.000" | 3.000" |
5 |
0.015" |
- - - |
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EX 9338 |
0.500" |
0.600" | 1.000" | 3.000" |
9 |
0.015" |
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Refurbishing |
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| Part# | A | B | C | D | E | Z |
Relap Only |
Retip & Rework |
| EX 9282 | 0.125" | 0.250" | 0.750" | 3.000" | 0.125" | 2 * | ||
| EX 9283 | 0.1875" | 0.250" | 0.750" | 3.000" | 0.1875" | 2 * | ||
| EX 9284 | 0.250" | 0.375" | 1.250" | 4.000" | 0.250" | 2 * | ||
| EX 9285 | 0.3125" | 0.500" | 1.250" | 4.000" | 0.3125" | 2 * | ||
| EX 9286 | 0.375" | 0.500" | 1.250" | 4.000" | 0.375" | 2 * | ||
| EX 9287 | 0.500" | 0.563" | 1.250" | 4.000" | 0.500" | 2 * |
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Refurbishing |
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| Part# | D1 (-0.0005) | D (h6) | L | LS | LF | LC | L1 | Relap Only | Retip & Rework |
| EX 9290 | 0.0984" | 0.2500" | 2.680" | 1.440" | 1.140" | 0.900" | 0.110" | $178.50 | $249.90 |
| EX 9291 | 0.1915" | 0.2500" | 2.870" | 1.440" | 1.340" | 1.000" | 0.140" | $207.50 | $290.50 |
| EX 9292 | 0.2510" | 0.3125" | 2.870" | 1.440" | 1.340" | 1.000" | 0.180" | $220.50 | $308.70 |
